Integrated Stainless Steel Water Plant Solution

I. Solution Overview

Integrate production data of water plants to achieve real-time monitoring and analysis of production, processes, equipment, and operations. Introduce intelligent consumption forecasting to comprehensively ensure production operations, improve production efficiency, reduce energy consumption, and assist in scheduling and decision-making.

II. Solution Features

• Comprehensive Production Dashboard: Gain full control over the production process through a unified visualization of key metrics.

• Transparent Process Flow: Visualize critical stages of the workflow for clear oversight.

• Early Issue Detection: Identify anomalies and handle emergencies proactively.

• Smart Scheduling & Cost Optimization: Enhance production efficiency through data-driven scheduling and reduce costs via energy consumption optimization.

III. Solution Functions

Production Dashboard

• Aggregates production information into a centralized dashboard, displaying key operational indicators, team patrol summaries, production logs, issue tracking lists, and process flow monitoring. Provides a holistic view of operations for macro-level guidance.

Scheduling Monitoring

• Displays water plant locations on maps, real-time monitoring of raw water reservoir capacity, clear water tank levels, discharge pressure, and pipeline monitoring point data. Supports water supply scheduling and production planning.

Process Monitoring

• Enables 3D visualization of process flows, real-time display of key data and detailed information for each process stage. Ensures normal operation through process data analysis and early warnings for abnormal data.

Patrol Monitoring

• Monitors inspections of processes, equipment, and safety, providing insights into inspection status and anomalies. Assists in guiding patrol work and evaluating completion quality to reduce safety hazards.

Equipment Monitoring

• Tracks equipment operation parameters with advance warnings for anomalies, enabling quick identification of faulty equipment. Reduces failure rates, maintenance time, and water outage incidents.

Security Monitoring

• Integrates video surveillance data to display real-time footage of production sites, public areas, and patrol activities. Supports multi-user access for scheduling and station management to ensure safety and meet daily operational needs.

Production Reports

• Offers a robust report management system that automatically records daily production, equipment operation, and water quality data. Generates reports by day, week, or month, supporting data storage, query, and printing for optimized production management.

Data Analysis

• Summarizes production scheduling insights through multi-format charts, showcasing trends in key operational indicators. Analyzes reports to support data-driven decisions for enhanced production and energy cost reduction.

IV. Solution Advantages

• Peak Regulation & Energy Efficiency: Optimizes production scheduling during high/low water demand periods to boost output and reduce energy use.

• Early Warning System: Proactively alerts on equipment anomalies to minimize failures and water outages.

• Comprehensive Oversight: Ensures safe operations through full-process monitoring during daily production.

• Multi-Dimensional Analysis: Provides production logs and report data to support intelligent decision-making in water plant management.